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Case Studies
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| Wespoly™ reduces starch usage and wet-end costs. |
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| "Two West Coast linerboard mills experienced cost savings using Western Polymer Wespoly™ starches." |
"Two West Coast linerboard mills experienced cost savings using Western Polymer Wespoly™ starches." -Wespoly™ Case Studies WESTERN POLYMER CORP. |
Using Western Polymer's Wespoly™ engineered line of cationic potato starches, two West Coast linerboard mills were able to significantly reduce their usage of wet-end starch.
A large kraft linerboard mill switched to a Wespoly™ product in 2004 and has enjoyed a 20 to 30% reduction in wet-end starch usage. This mill also experienced an increase in production, lowering their unit costs while using less starch.
A second large kraft linerboard mill is saving approximately $100,000 per quarter by using Wespoly™ engineered starch in 2005. The savings are from an approximately 20% reduction in the usage of wet-end cationic starch.
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| Paper Mills Reduce Costs and Increase Profits with Wescote™ |
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| "Wescote™ starches have been used in many successful coating and size press applications, increasing paper quality for WPC customers." |
"Wescote™ starches have been used in many successful coating and size press applications, increasing paper quality for WPC customers." -Wescote™ Case Studies WESTERN POLYMER CORP. |
Using Wescote™ starches manufactured by Western Polymer Corp, paper mills have increased the quality of their paper, decreased costs, and increased profits. Examples of successful coating uses of Wescote™ include:
1. C2S Solvent Holdout:
• Off machine roll coater
• 55# & 82# coated two side grades
• Solvent holdout
• Blister of 210ºC
2. CMC Replacement
• Direct pound for pound replacement
• Equal runnability
• Equal performance
• Cost per ton reduced significantly
3. Rheology Additive (Alco Gum) Replacement
• CLC
• Offset grade
• 3-5 point improvement in gloss
• Slight improvement in IGT
• Other tests equal
• Cost per ton reduced significantly
In Size Press applications successful applications and trials include:
1. Competitive Binder Replacement
• Conventional flooded nip size press
• Blended with oxidized starch
• Recycled 60# offset
• Pound for pound replacement
• Equal paper machine runnability
• Slight paper improvements
• Equal printing quality
• Cost savings
2. Porosity Improvement
• Postal return card
• 25% substitution of size press starch
• 30 # per ton total pickup
• Increased porosity by 14 seconds Gurley to 24 seconds
3. Stand alone size press starch
• Cover & Specialties, and ink jet grades
• Improved drying
• Improved paper properties-pick, opacity, ink swell and Plowman print test
• Improved commercial printing properties
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Potato starch has 1/8 the lipid (fat) content of corn. Lipids reduce solubility and hinder bonding.
Potato starch has much less protein so it causes less foam.
Because potato starch has a lower pasting temperature than corn, it cooks more easily and consistently.
In many applications, potato starch is the better choice!
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